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Adjustment and maintenance
In addition to the designing and manufacturing of automated control systems for your business, our specialists are ready to guide and maintain your equipment at every stage of its use. You don’t have to worry that after installing the equipment you will face with the difficulties of finding highly qualified specialists for maintenance of equipment — we provide a full range of services and are always happy to help our customers.
Our service center operates 24/7. Technical support of the object can be performed at the object or remotely.
Our team provides a full range of equipment adjustment and maintenance:
- Providing uninterrupted operation of measuring devices, automated control of technological process with the aim of obtaining of standart quality products, reducing of the accidents and human factor in the process.
- Operation of technological process automated control. Unscheduled repairs providing. Consulting of the customer’s personnel on methods of working with process control systems.
- Analysis of operating conditions and failures of the automated technological process control system, preparation of measures to improve the reliability of systems.
- Development of regulations and technical services.
- Development of and technical services schedules.
- Routine maintenance of technical equipment, software and information support of the automated control systems, information-measuring systems, the local control systems and systems of automatic emergency protection.
- Prompt, online elimination of failures and malfunctions of technical, software and information resources of the automated technological process control system of the сustomer’s facilities (with the remote control, regular or emergency exits).
SERVICE DETAILS
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Electrical installation:
- Electric cabinets’ installation;
- Cables routing;
- Electric cabinets’, motors and EC&I connection.
SERVICE DETAILS
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May 19
Software development for automated control systems
Our specialists have extensive experience developing software for automated control systems of technological process of different complexity: from the tasks of local technology node automation to integrated automation solutions for the whole plant. The works of software development for automated control systems include:
- PLC controllers programming;
- Programming of operator panels;
- SCADA-systems programming;
- Parameterization of AC/DC drives;
- Automated control systems equipment tryout;
- Execution of works in terms of outsourcing;
- Commissioning of control systems;
- Maintenance of automation systems;
- Training of automated control system engineers;
- Technical support of automated control system.
Development of the software for standard programmable logical controllers:
- SIEMENS – LOGO, SIMATIC S7-1200, S7-300, S7-400 (on the basis of the licensed software TIA Portal Step 7, PCS7);
- OMRON – CP1, CJ1, CS1 (on the basis of the licensed software CXOne);
- Sсhneider-Electric – M340, Premium, Quantum (Unity Pro, PL7);
- Allen Bradley (RSLogix 500, RSLogix 5000, RS View);
- ICP-DAS – I-7000, I-8000, WinCon, WinPac (on the basis of the licensed software TraceMode6);
- microcontrollers of “Oven”, “Segnetics”, “Electrosvit” and other producers.
Development of technological processes visualization software on the basis of highly reliable operator complexes (SCADA/HMI):
- SIEMENS SIMATIC WinCC (TIA Portal);
- Omron CX-Supervisor;
- Wonderware InTouch;
- Adastra TraceMode.
Software for development of automation of financial and economic processes of production:
- production management in real time (Real time MES – Manufacturing execution system);
- accounting and maintenance of the equipment (Real time EAM – Enterprise asset management);
- Human resources management – HRM .
SERVICE DETAILS
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May 19
Design of automated control systems
Our company offers automated control systems design services in different industries.
Design of control systems is carried out in the following sequence:
- Initial data collection on the object and preparation of technical specifications for the planned control system;
- Development and customer adoption of basic technical solutions to determine the optimal equipment composition taking into account already applied equipment and price-quality ratio;
- Commercial proposal preparation;
- Automated control systems design;
- Final stage of developed project approval by the customer;
- Oversight and guarantee maintenance of the object.
Please note that production modernization is performed without or with minimal production stops.
Automated process control system design includes:
- designing of the field level equipment and measuring devices. Given stage includes development of the functional object automation schemes; definition of the types and places of sensorsand operating mechnism installation; development of the technical means structure schemes, electrical control cabinets principal schemes, external wiring diagrams, plans of routes.
- designing of the enterprise power supply networks. This stage includes: technological equipment load calculation, development of power distribution cabinets schemes, single line mechanism schemes development; designing of the energy accounting system with the following transmission of the data into the general automated control system of the enterprise.
- designing of the information collection and processing level, actuators control. At this stage selection of the controller type and structure, functioning algorithms and programming of the controller are developed.
- designing of the operator stations and network level. At this stage automated operator workspace and networks are designed.
SERVICE DETAILS
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May 19
Control and power distribution cabinets production
Our company has its own production facility for electrical equipment production on our own or customer projects.
We produce:
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- electrical control cabinets;
- low-voltage distribution devices (0.4 kV);
- medium voltage distribution cabinets (up to 35kV).
Сontrol cabinets
Top level workstations and server cabinets
Top level workstations and server cabinets allow to visualize and archive the process, to automate technical information receiving, transmission and processing into the systems of higher level.
- Server hardware;
- Operator workstations;
- Engineering control and management stations;
- Remote monitoring and control systems.
Technological process and equipment control cabinets
- Local control cabinets (PLC cabinets);
- Cabinets of distributed input/output;
- Cabinets network periphery;
- Cabinets of AC and DC currents drives;
- Motor control cabinet (may include also PLC).
Field level equipment control cabinets
Instrumentation, sensors, hardware, which perform functions of interlocking and protection, switching of control signals to the actuators and manual control of the equipment:
- Local control panels
- Terminal boxes.
Low-voltage distribution devices (0.4 kV):
- Lead-in distributors (energy input, distribution and accounting);
- Main distribution switchboards (MSB);
- Reactive power compensation devices;
- Cabinets automatic backup connection;
- Complete low-voltage devices (NKU);
- Low-voltage distribution installations;
- Auxiliary distribution;
- Motor control cabinets (MCC).
Medium voltage distribution equipment (up to 35kV)
- Complete transformer substations:
- Mast type;
- Mast type single-phase;
- With air input;
- Passable;
- Deadlock;
- Based on the side 10 (6) kV.
- Unilateral service gathering camera.
SERVICE DETAILS
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ETM Automation Services
We are a team of automation experts providing high quality system design and deployment services. We are committed to deliver world-class yet cost-effective solutions.
Our engineers implement various projects ranging from PLC/SCADA programming to large turn-key industrial control projects in food and beverage, metallurgy, mining and manufacturing industries. We work with the world leading equipment and technology vendors such as SIEMENS (we are official partners), OMRON, Schneider Electric,Rockwell Automation.
OUR MISSION
Our mission is to deliver exceptional process control solutions to industries world-wide. We are committed to providing the highest level of professionalism and exceeding customers’ expectations.
